01 / Factory-mounted option
Agree a mounting point for the selected motor series. Include sensor installation, measurement settings, an initial reference record and customer instructions in the delivery scope.
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FOR MOTOR MANUFACTURERS · APPLICATION GUIDE
Give your motor a condition-monitoring option.
Offer more than the motor itself. Develop a ForgePulse sensing option around your motor series, then agree how measurements become useful to the customer and your service team.
A proposed application and delivery model. Pilot results are established through testing with your equipment.
View starting packages ↓
Two ways to offer it with your motor
02 / Retrofit accessory kit
Provide a sensor, an agreed mounting method and installation guidance for compatible motors. Evaluate access, repeatability and customer training before offering the kit more widely.
Hardware, commissioning and periodic data review can be scoped separately. The pilot defines the support responsibilities and what the customer actually receives.
From a mounting point to a service decision
Define the reference
Record the motor identifier, sensor location and orientation, measurement settings, speed and available load information.
Collect comparable measurements
Capture timestamped three-axis vibration, local temperature and magnetic-field data. Keep repeat measurements tied to known operating conditions.
Review a change
Compare the records with the baseline. Where trend displays or alert rules are commissioned, define the tools, recipient and review workflow.
Record the maintenance finding
The service team checks the installation and machine, records its finding and decides the next inspection or maintenance action.
Choose the engineering around the motor
Mounting & enclosure
Review available surfaces, clearance, orientation, vibration transfer and service access. Adapt the bracket and enclosure within the agreed mechanical scope.
Measurement & power
Define measurement ranges, recording windows, duty cycle and battery servicing for the intended use. A continuous measurement requirement changes the power plan.
Data & integration
Start from local timestamped records. Scope data export, dashboards, wireless communication or machine connections explicitly; they are not assumed to come with every sensor.
What the pilot should leave you with
| Pilot area | Evidence to deliver | Decision to make |
|---|---|---|
| Installation | Mounting record, orientation, access and installation time | Can the arrangement be repeated on the chosen motor series? |
| Data quality | Timestamped records, gaps and documented operating states | Are the agreed measurements available and comparable? |
| Service usefulness | Reviewed changes, technician findings and alert workload where included | Does the evidence help the team decide what to inspect? |
| Product handover | Configuration, user instructions, support scope and pilot report | Is the package ready for a defined next-stage offer? |
Set the asset count, evaluation period and numerical acceptance thresholds together. This guide does not claim measured downtime savings, fault-detection accuracy or remaining-life predictions.
A practical path toward predictive maintenance and digital twins
Start by linking each motor to a reliable measurement history. Trends and technician findings can then inform a maintenance model. A digital twin needs a defined model, relevant operating data and validation against the physical machine; it is a separate development scope.
Local temperature sensing is not infrared imaging. If the maintenance question needs a thermal image, evaluate a separate camera and its viewing conditions.
A CLEAR FIRST STEP
Start with a defined engineering package.
Choose the starting point closest to your need. We review your brief and agree the work, acceptance criteria, price and schedule before a paid project begins.
Motor monitoring pilot
Establish useful machine-health signals before expanding monitoring across a motor series or installed base.
- What we need
- Motor type, operating conditions, mounting options, available reference measurements and the maintenance question.
- What we do
- Agree sensor placement and operating-state records, collect a baseline and assess signal repeatability across the planned trial.
- What you receive
- Mounting and setup notes, baseline measurements, findings and a recommendation for the next monitoring stage.
A scoping enquiry does not book a paid package. Prototype quantities, hardware, site work and production support are included only when agreed in the proposal.
Tell us what you are building
Tell us where you want to start
Choose a package and describe your application. We review the fit and clarify the scope before preparing a proposal.
Prefer email? info@alvexis.ai
Download the motor monitoring pilot brief (.txt)Project enquiry
We review the fit, clarify any missing requirements and prepare the agreed technical scope and proposal.